I have seen a complete large amount of people making different types of flags, and they are cool aren’t getting me personally incorrect, but I happened to be searching for something a little out from the ordinary.

I have seen a complete large amount of people making different types of flags, and they are cool aren’t getting me personally incorrect, but I happened to be searching for something a little out from the ordinary.

i needed my banner to really have the look it was waving within the wind. Because of this task, I utilized the ArborTech turbo air plane accessory that continues on an angle grinder, but it is perhaps perhaps perhaps not essential if you do not occur to acquire one. In fact, there is many different ways you could use to reach an equivalent effect therefore simply because you do not have exactly the same tools that i would be utilizing, do not compose this project off as one thing you cannot do. We highly recommend watching the embedded movie to get an idea that is good of each step of the process involves. There’s just so much I’m able to convey through still images and a video clip with voice over can paint a far greater image often. Without further ado, let us get going!

Action : Materials & Tools


For materials, it really is pretty straighforward.

  1. You need some type of computer and printer to help you print the templates off
  2. Clear packaging tape
  3. An item of slim stock for the flag stripe template (3’4 1/4″ long, 2″ high, approx 1/4″ thick)
  4. Craft Spray Adhesive
  5. Five right 8′ long 2x4s
  6. Wood glue
  7. Painter’s tape
  8. High-temp HVAC foil tape
  9. Ebony spray paint
  10. Masking material (for example. Newspaper, butcher paper, synthetic fall fabric etc.)
  11. Some sort of timber finish (in other terms. SPAR Urethane, Polyurethane, Lacquer, etc.)
  12. D-rings for hanging completed item


  1. Scissors, tape, and razor blades (or knife that is exacto to cut out and patch together the templates
  2. Tape measure
  3. Bandsaw (Steps with bandsaw could possibly be through with a jigsaw and even a coping that is hand-held)
  4. Spindle sander (Steps with spindle sander might be carried out by hand sanding)
  5. Planer (procedures with planer might be finished with tablesaw)
  6. Jointer (Steps with jointer could possibly be through with tablesaw)
  7. Tablesaw
  8. Miter saw (procedures with miter saw might be finished with handsaw)
  9. Pipe/Bar clamps
  10. Angle grinder with lumber attachment that is carvingi.e. ArborTech’s Turboplane)
  11. Flap disk sanding accessory
  12. Sand paper
  13. Propane torch
  14. Rotary tool with timber carving bit (measures with rotary tool could possibly be finished with hand carving tools)
  15. Brush for using finish
  16. Action : Design & Templates

    To produce the appearance that is waving I experienced the concept to utilize a curved template with 13 offsets (one for every single stripe when you look at the flag). I quickly could locate the curvy line onto each board that is stripe begin every one at yet another offset mark from the template. When most of the panels are cut down and set together, it generates a wave pattern that is diagonal.

    Download the PDF template above and print it away on your desktop

    Cut it away, patch together the parts, and secure it with tape

    For a section that is later you’ll want to locate the union movie movie stars onto the banner. There are a number of choices you need to do this nevertheless the fastest and simplest, in my experience, would be to just download the template below and cut out all the movie movie movie stars with an exacto blade or energy blade.

    down load the PDF template above and print it away on your desktop

    Cut it down, patch together the parts, and secure it with tape

    place a layer of packing tape over the front and straight back of this template to thicken it

    cut fully out all of the movie stars extremely correctly having an exacto blade or Utility knife

    Action : Building the Curvy Stripe Template

    after the template is cut right out, prepare a slim bit of stock to adhere it onto. This piece must be exactly 3’4 1/4″ long and around 2″ high. If you do not have an item of stock this size, you can get away with only utilizing cardboard.

    Then, use some art adhesive to affix the template down onto the stock. In case the stock was not cut to size, you certainly can do it only at that right time given that the template demonstrably identifies how long it must be.

    with all the template glued onto the board, now you can cut it away over at the bandsaw. You can use a jigsaw or even a hand-held coping saw for this step if you don’t have a bandsaw.

    After cutting out of the template, you can easily smooth the curves out by utilizing a spindle sander or by hand sanding.

    The final action is to move the offset markings from the template on the timber. Used to do this by scoring each mark with a utility blade and then darkening each cut mark having a pencil when the paper template ended up being eliminated.

    to eliminate the paper template effortlessly, make use of a heat weapon or locks dryer to loosen the adhesive and just peel from the paper. In all honesty, it is not also all of that essential that the paper be eliminated.

    Action : Dimensioning the Stripes

    action 13 is always to cut 13 stripes. 🙂 get started by cutting the stripes to 2′ 7.5″ each. This really is 1/4″ longer than their last size is supposed to be but will permit some slop through the gluing phase. And also this lets you effortlessly get 3 stripes for every single 8′ 2×4 you cut. Whenever cutting up 5 2x4s you are going to end up getting an overall total of 15 stripes so that you’ll have 2 extras in case among the other people has some flaws that you don’t like.

    The step that is next to obtain all the stripes for their last depth of just one 1/4″. I did so this utilizing my planer, however you could just like effortlessly make this happen on the table saw. In one pass, just raise it slightly https://eliteessaywriters.com/blog/research-paper-topics over half the height of the board and make two passes, flipping it end for end between cuts if you can’t raise the blade high enough to do it.

    into the movie, i take advantage of my jointer to simply just take off the curved sides associated with the 2x4s after which guide that square side against my tablesaw fence and tear each stripe to it is last height of 2 1/2″. If you do not have a jointer, you might simply make use of your tablesaw while making 2 cuts per stripe (1 to cut from the curved sides on a single part, 1 to cut it to last height while referencing the square advantage against your fence).

    Action : Marking and Cutting the Stripes

    With your stripe template, line within the edge that is first the side of one of the stripe panels. Verify the bottoms are flush then trace the line when it comes to whole period of the board. For the next stripe, fall into line the template once once again but reference the offset that is first of the advantage. Try this for each stripe board you have actually while every time referencing the following offset mark regarding the template. Make sure to total each board as your mark them spending consideration to also host the offcuts because they will be employed to create a flag that is second.

    as soon as each board that is stripe been marked using its curvy line, go to cut every one out over during the bandsaw. If you do not have bandsaw, this can be done having a jigsaw. Then it’s possible (however exhausting to even imagine) to do it by hand with a coping saw if you don’t have a jigsaw. Make your best effort to remain regarding the line whenever cutting, but it is not the finish regarding the planet in the event that you veer a bit off because this task has plenty of forgiveness (a lot of the flaws will likely to be ground down throughout the subsequent steps).

    Action : The Glue Up

    with all the current stripes cut fully out, place them in your pipe/bar clamps into the appropriate order and get ready for the glue up. We utilized just standard Titebond timber glue but my banner is hanging regarding the wall surface during my workplace. If yours will soon be outside, make sure to utilize water-resistant or wood that is waterproof (for example. Titebond 2 and 3).

    Glue up each stripe and clamp to dry having to pay really unique awareness of maintaining things square. Additionally it is extremely tough to make use of caulling boards due to the wavy the top of banner therefore make sure to do your best to flush make things on the bottom.

    As soon as it is dry, eliminate through the clamps and clean any glue squeeze off away from the base regarding the banner. It is possible to overlook the edges and the top of banner since that may all get ground down within the step that is next. If you’ve got a card scraper, which may work nicely for getting rid of the items of dried glue. Otherwise, you need to use a heavy grit sandpaper to smooth things down.

    Action : Shaping and Sanding the Flag

    To contour the banner, the TurboPlane was used by me from ArborTech. It is a little steel disk with some cutting notches that attaches onto your angle grinder. This designed for extremely fast carving and shaping! But, if you don’t have the TurboPlane, there are numerous other timber carving accessories that exist for the angle grinder that could have the same as comparable impacts. Find the one that works in your favor then grind the edges off of all the waves to smooth things down.